Industrial Automation Training

Industrial Training
Industrial Automation

E-Careerpluz enhances Real time Industrial Training in Automation Technologies which includes High end live PLC and SCADA systems, HMI, VFD, GSM PLC and instrumentation. Training is given to working professionals, Diploma, Electrical & Electronics graduates and Instrumentation graduates students all over India.

The automation training programs offered assures a career after B-Tech / BE / Diploma as plc programmer ,SCADA engineer and various careers in automation fields like OIL & GAS sector, power transmission , Marine automation ,Packaging industries, automobile etc. The training involves Post-Graduate Diploma courses, PLC Certification programs, and Very Short Term (VST) courses in PLC, SCADA and other technologies.
Course Manual
Certified PLC Programmer

Allen Bradley : Micrologix , SLC 500, CompactLogix

Siemens : Series S7 200 and S7 300

Schneider Electric : Modicon TSX Micro and Premium

Basics

Introduction to PLC hardware and role in automation
Architectural Evolution of PLC
Introduction to the field devices attached to PLC
PLC Fundamentals - (Block diagram of PLC's)
Detail information about PLC components
Power supply, CPU, I/Os, Communication bus
Various ranges available in PLC s

Types of Inputs & outputs / Source Sink Concepts
Wiring of the I/O devices
Concept of flags and Scan cycle execution
Setting up PLCs / Connecting CPU, I/O modules, Rack, Backplane and Communication Bus
Connecting Field devices to PLCs I/Os
Installing and to starting the programming terminals

Programming of PLC

Introduction to PLC programming software
Addressing concepts
Introduction to bit, byte & word concepts
Programming instructions arithmetic and logical
Load /and /or/out / and Read / Write
Compare / Add / Sub /And /Or Blocks
Leading edge / trailing edge instructions
MOVE block application, Timer and Counter Blocks programming

Advanced instructions,
File handling and Comment functions
Master control /set /reset function
Upload, download, Monitoring of programs
Monitoring / Modifying data table values
Standard procedure to be followed in wiring / writing ladder etc
Documenting the project

Operation & Maintenance of PLC

Identifying the status of PLC and communication bus
Fault detection and error handling
Forcing of the I/O s
Back up of the programs and reloading
Replacing the faulty modules
CPU, I/O, Communication module replacements
Troubleshooting and fault diagnostics of PLC

GE Fanuc : Versa Max Series

Mitsubishi : Fx Series

Messung Systems : Nexgen

ABB ACS 500

Certified Advanced PLC Programmer - Allen Bradley Control Logix

Basics

Introduction to PLC hardware and role in automation
Architectural Evolution of PLC
Introduction to the field devices attached to PLC
PLC Fundamentals - (Block diagram of PLC's)
Detail information about PLC components
Power supply, CPU, I/Os, Communication bus
Various ranges available in PLC s

Identifying Logix System hardware and software Components
Types of Inputs & outputs / Source Sink Concepts
Wiring of the I/O devices
Concept of flags
Scan cycle execution

Operation and Maintenance of PLC

Setting up PLCs / Connecting CPU, I/O modules, Rack, Backplane and Communication bus
Connecting Field devices to PLCs I/Os
Configuring Local 1756-I/O Modules
Connecting a Computer to a Communications Network
Installing and to starting the programming terminals
Creating & Modifying an RSLogix new project
Transferring a Project File to a Logix5000 Controller
Identifying the status of PLC and communication bus
Creating Tags & Monitoring Data in an RSLogix 5000 Project
Forcing of the I/O s
Managing RSLogix 5000 Project Files
Back up of the programs and reloading

Programming Development

Creating various Tasks
Organizing Data
Entering, Editing, & Verifying Ladder Logic
Configuring Logix5000 Controllers to Share Data
Configuring a Message
Documenting & Searching for Project Components

Ladder Logic Programming / Interpretation :
Identifying Programming Strategies & Techniques
Documenting & Searching Ladder Logic
Programming Basic Instructions
Programming Timer & Counter Instructions
Programming Program Control Instructions
Programming Compare Instructions
Programming Compute & Math Instructions
Programming Move Instructions
Programming with Advance Instruction Set

Function Block Programming :
Creating a Function Block Diagram
Programming Logical Function Block Instructions
Programming Timer & Counter Function Block Instructions
Programming Analog Function Block Instructions
Programming Timing Modes in a Function Block Instruction
Programming & Monitoring an RMPS (Ramp/Soak) Function Block Instruction
Controlling Program Flow Using Function Block Instructions

Maintenance & Trouble Shooting

ControlLogix Troubleshooting

Interpreting Project Organization & Execution
Monitoring Arrays & Tags of User-Defined Data Types
Editing Ladder Logic Online
Troubleshooting Controller Problems
Monitoring GSV/SSV Instructions

Forcing I/O & Toggling Bits
Troubleshooting I/O Module Problems
Troubleshooting Power Supply Problems
CPU, I/O module replacements
Fault detection and error handling

Certified DCS Application Developer

Emerson Delta V / Yokogawa - CS 3000 / Siemens PCS 7 / ABB Freelance & xADCS General

Basics

Introduction to various control systems used
Applications of DCS system
Architectural evolution for DCS
Hardware architecture of DCS
Processor, Power supply, I/O modules, Communication bus
Operator and Engineering station , Redundancy

Practial exposure on DCS System

Practical exposure on DCS system
Overview of the system components and topologies
Detailed information on Controllers, I/O cards, Carriers, System power suppliers
Control networks
Designing DCS based automation solution for the application
Setting up DCS system with PS, Controllers, I/Os with communication bus system

Connecting field devises to DCS
Configuring engineering and operator stations
Application development in DCS system
Graphical User Interface Development
Control Modules, Workspace
Alarm and Process History
Configuring nodes on networks
CPU, Power supply, I/O & Communication redundancy

Sequential Function Charts
Display Scripting
Users and Securities
Custom Faceplates
Custom Dynamos
Networking technologies in DCS systems
Scripting and programming languages
Redundancy systems available in DCS

Troubleshooting

DCS trouble shooting techniques
Distinguish between hardware problems, software problems and field problems
Reading the Error status bits
Replacing the faulty modules
CPU, I/O Modules / Power supply
Fault diagnostics and error handling
Backup & Restore Procedures and Techniques

Certified SCADA Application Developer

Wondeware InTouch / Siemens Win CC / Allen Bradley RS View / GE Fanuc Cimplicity / Citect

Basics

Applications of SCADA software
Different packages available with I/O structure
Features of SCADA software

Practical exposure on SCADA software

Creating a new SCADA application
Creating Database of Tags
Creating & Editing graphic display with animation
Data Entry / Start Stop command
Analog entry
Sizing, Movement, Blinking, Visibility, Filling
Trending

Creating & Accessing Real-time
Creating & Accessing Historical Trends
Creating Alarms & Events
Writing logic through script
Connectivity with the different hardware
Communication protocols
Communication with PLC

Communication with Data Acquisition System
Connectivity between software
Concept of DDE, DLL, OPC drivers
Commissioning the network nodes
Troubleshooting the application
Fault diagnostics and error handling
Sorting communication problems

Module 1
Electrical drives and controls.

Basics of Relays, Contactor, MCB, MCCB, ELCB, ACB & SDF
Working details of different types of Electric Motors.
Designing of control circuits using Contactors, Relays & Timers
DOL, Star Delta Starter designing for 3 phase motors with specification
Practical wiring session on different controls.

Motor drives- AC drives and DC drives.
Programming and installation of VFDs.
Discrete and Continuous speed control using VFDs.
Safety and management concepts of designing a project.

Module 2

Field Instrumentation and Pneumatics

Different types of sensors- analog and discrete
Technical terms used in instrumentation
Calibration and testing of sensors- thermo couples, RTD, pressure gauge, level sensors, proximity switches, limit switches etc
Final control elements- Solenoid valve, control valve, motor actuators, Solenoids, bellows, manual valves etc
Wiring and commissioning of reactor plant with PLC and SCADA control

Module 3

Programmable Logic Controllers (PLC) - Allen-Bradley, Siemens, ABB, GE Fanuc and Telemecanique PLCs

Architecture of PLC- different modules, power supply unit etc
Need of PLC in designing.
Different types of sensors- sinking, sourcing, NPN, PNP.
Monitoring the process through sensors- connection details.
Analog addressing, continuos process monitoring and control.
Different types of controllers- ON/OFF, Proportional, Derivative, Integral and PID control.

PLC Programming of branded PLCs.
NO/ NC concept
Data file handling- forcing I/O
Wiring and fault correction.
Programming practices

Module 4

Supervisory Control and Data Acquisition (SCADA).SCADA Packages

Role of SCADA in industrial automation
SCADA system configuration, RTU, communication protocols.
Script programming
Real time and historical trend.
Configuring Alarms

Real time project development with PLC interfacing.
Communication with other software
Recipe management.
Accessing different security levels.
Report generation of current plant.

Module 5

Distributed Control System (DCS)

Architecture of DCS
Yokogawa Centum CS 3000
Comparison of PLC with DCS
Programming languages for DCS
Different types of cards and their functions

Module 6

Human Machine Interface (HMI)

Different types of operator Interfaces Textual, Graphical
Wiring practice of HMI
Data handling with HMI
Configuration and interfacing to PLC and PC
Communication standards- DF1, Ethernet, DH45, RS232, RS485, Profibus

Module 7

Control panel designing.

Different types of panels.
Basic components to be installed in a panel.
Wiring details of panel.
Specification and physical dimension of components.
Earthing and Cabling of Panels- standard procedures.
P&I diagram preparation.

CERTIFICATION:
After completing the course, students will receive the training certificate of IAO, DAC, TVE CERT standard from E-Careerpluz Info (India) Pvt Ltd.

ADDITIONAL DETAILS:
Duration: 210 Hours
Batch: Weekdays & Weekend
Eligibility Criteria: B.E - E&I, IEC, EEE, Mechanical, Mechatronics.

FOR MORE DETAILS CONTACT:
E-Careerpluz Info (India) Pvt Ltd
Cell: 9894657508
Address: No. 18/A/1, Alagar kovil 4th street, K.Pudur, Madurai 625007
Mail Id: [email protected]
Website: www.careerpluz.com